Welding & Fabrication Services in Casper, WY
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Trusted Welding Experts for Over 25 Years
Frontier Welding & Fabrication LLC is a metalworking company based in Casper with over 20 years of experience. Led by Chris Hill, we combine high-capacity in-shop capabilities—such as plasma cutting, rolling, bending, and powder coating—with fully equipped mobile welding and mechanical crews. From energy and infrastructure to industrial projects, we deliver reliable service across Wyoming and beyond. We’re fully insured, certified in all metals, and available 24/7 for emergency call-outs.
Our Services
Welding Services
Get expert welding backed by over 20 years of proven results in Wyoming. We offer Stick, TIG, and wire welding for all types of metals, performed both in-shop and on-site. Certified welders are available 24/7 for everything from structural welding to urgent repairs.
Metal Fabrication
Precision-crafted metalwork built to meet your exact project requirements. Our shop features a 5’x10’ plasma table (up to 4” thick), a 12’ bed with 250-ton rolls, and full drilling and tapping capabilities. We fabricate components for industrial, commercial, and residential use, with in-field fabrication also available.
Equipment Repair
Minimize downtime with fast, dependable repair solutions for industrial equipment. We use mag drills, tapping tools, and welding gear to restore oilfield, energy, and commercial machinery—on-site or in-shop. Emergency repairs are available 24/7 with mobile service throughout Wyoming.
Construction & Maintenance
Keep your operation moving with professional field support for new builds and maintenance. We handle tank batteries, separators, pipelines, compressors, and winterization for oilfield and industrial sites. Services are available for both one-time projects and ongoing facility maintenance.
Powder Coating & Finishing
Give your metal parts a durable finish that looks as good as it performs. We offer in-shop blasting, industrial painting, and powder coating to protect against corrosion and wear. Ideal for equipment, trailers, custom projects, and decorative metalwork.
Field Services
When the job can’t wait, our 24/7 mobile team brings the shop to your site. Our tooled-up welding and mechanical trucks handle everything from repairs to installations, with gooseneck flatbeds and van trailers for transport and remote jobs. In-field fabrication covers nearly all shop services except break, rolls, and plasma cutting.
Fabrication & Repair Work We Do
Frontier Welding & Fabrication LLC delivers expert welding and metalwork for industries across Wyoming and beyond. Our most common projects include:
Structural Welding – Beams, supports, and steel framework
Pipeline & Energy Systems – Tanks, piping, and oilfield infrastructure
Heavy Equipment Repairs – Trailers, machinery, and fleet welding
Custom Metal Fabrication – Precision-built parts and components
Industrial Maintenance – Plant and facility welding services
Who We Serve
We provide expert welding and fabrication services for a wide range of industries:
Oil & Gas – Structural welding, pipeline repair, and energy infrastructure solutions.
Agriculture – Equipment repairs and custom fabrication for farming and ranch operations.
Commercial Builders – Structural steel welding and on-site fabrication for construction projects.
Residential Property Owners – Custom metalwork, gates, railings, and small-scale repairs.
Equipment Manufacturers – Precision welding and fabrication for machinery and components.
Industrial Facilities – Maintenance, repair, and welding for large-scale plant operations.
Full-Service Welding & Metal Fabrication
Stick, TIG, and MIG Welding
Experience the reliability of welding done right the first time. We specialize in Stick, TIG, and MIG techniques to achieve strong, clean welds for any application. Whether it’s structural steel, aluminum, or stainless steel, our certified welders ensure the highest level of integrity and performance.
Custom Part Fabrication
When off-the-shelf parts won’t do, we deliver custom solutions built to fit your exact needs. Our fabrication process combines precision cutting, forming, and welding for unmatched quality and durability. From one-off pieces to large-scale production runs, we create parts that perform under pressure.
Machine Shop Services
Turn complex designs into reality with our advanced machine shop capabilities. We offer precision machining, cutting, drilling, and finishing services for metal components of all sizes. Our equipment and expertise allow us to meet tight tolerances and deliver parts that keep your operations running smoothly.
Structural Steel Welding
Build strong foundations with welding that lasts. We provide expert structural steel welding for buildings, bridges, and heavy-duty infrastructure projects. Every weld meets rigorous safety and quality standards, ensuring the integrity of your structure from the ground up.
Certified in All Metals
Trust your project to experts with full metal certification. Our welders are qualified to work with carbon steel, stainless steel, aluminum, titanium, and more. This versatility ensures we can handle any project, from industrial repairs to precision fabrication, with skill and confidence.
Mobile Welding & On-Site Repair Services
Field-Ready Mobile Units
Stay on schedule with welding crews that come prepared. Our mobile units are stocked with everything needed for on-site welding, cutting, and repairs—no extra equipment required. Whether it’s a construction site, energy field, or remote location, we deliver efficient service without compromise.
On-Location Fabrication
Turn ideas into reality without leaving your site. We provide precision metal cutting, fitting, and welding directly on location for seamless integration with your project. From heavy-duty components to custom parts, our on-site fabrication saves time and ensures perfect alignment.
Facility Winterization Prep
Protect your operations from harsh winter conditions with proactive maintenance. Our team inspects and reinforces pipelines, tanks, and equipment to prevent costly cold-weather damage. With expert welding and repair solutions, your facility stays safe, efficient, and ready for winter.
Pipeline/Tank/Separator Service
Ensure the integrity of your energy infrastructure with expert care. We handle welding, repair, and maintenance for pipelines, storage tanks, and separators to keep your systems operating safely. Our certified welders follow industry standards for durability, compliance, and reliability.
24/7 Availability
Count on us when every second matters. Our team is on call around the clock for emergency welding, equipment repairs, and critical maintenance. With rapid response and full-service capability, we minimize downtime and keep your operations running smoothly.
In-Shop Capabilities That Set Us Apart
Our fully equipped shop delivers precision, efficiency, and quality for every project.
5' x 10' Plasma Table – Cuts steel up to 4 inches thick with precision.
250-Ton Rolls (12’ Bed) – Handles heavy plate rolling for large industrial applications.
Precision Brake Press – Provides accurate bending for complex metal fabrication needs.
Mag Drills & Drill Press – Ensures precise drilling and tapping for structural projects.
Powder Coating Booth – Delivers durable, high-quality finishes for long-lasting protection.
Blast Prep Area – Prepares surfaces for superior adhesion and flawless coating results.
TESTIMONIALS
Client Reviews and Testimonials
Frequently Asked Questions
What welding certifications does Frontier Welding hold?
Our team is certified in multiple processes, including Stick, TIG, and MIG welding. We are qualified to work with all metals such as carbon steel, stainless steel, and aluminum, ensuring every weld meets industry standards.
Do you offer emergency welding services in Casper?
Yes, we provide 24/7 emergency welding and repair services in Casper and surrounding areas. Our mobile units are fully equipped for fast, on-site response to minimize downtime.
Can you handle powder coating for large parts?
Absolutely. Our in-shop powder coating booth and blast prep area accommodate large components. This allows us to provide durable, high-quality finishes for industrial and custom projects.
What’s the difference between shop welding and mobile welding?
Shop welding allows for greater control, precision, and use of large equipment for fabrication. Mobile welding brings certified welders and equipment to your location for repairs or projects that can’t be moved.
How far outside Casper do you travel for field work?
We regularly serve clients across Wyoming and can travel beyond for larger projects. Our mobile units are designed for remote locations, ensuring full service wherever your job site is located.
CONTACT US
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Our Services
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Contact Information
5734 W Old Yellowstone Hwy Casper WY 82604
Business Hours
Mon - Sun 8:00 am - 5:00 pm
with 24/7 call-out services
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