Paint Chips. Powder Doesn’t. Here's Why More Fabricators Choose Powder Coating in Wyoming.

You’ve just had a new trailer ramp installed or a custom gate fabricated. You want it to last — through wind, gravel spray, winter salt, and Wyoming sun. Standard paint might look good for a few months, but it’ll start flaking, fading, and rusting before long.

That’s why Frontier Welding & Fabrication LLC offers professional powder coating services for fabricated metal parts in Casper, Mills, Glenrock, and beyond. If you’re wondering whether powder coating is worth it — this blog answers that.

What Is Powder Coating?

Powder coating is a dry finishing process where electrostatically charged powder is sprayed onto a metal surface, then baked at high temperatures to form a durable, even, and bonded finish.

Unlike paint, which is liquid and air-dries, powder melts into the surface — creating a thicker, more resilient barrier against impact, rust, and corrosion.

Why Powder Coating Beats Paint — Especially in Wyoming Conditions

In Wyoming's climate, with high winds, gravel roads, snow, and rapid temperature changes — powder coating offers longer protection and better looks year-round.

What Can Be Powder Coated?

At Frontier, we powder coat:

• Trailer ramps, fenders, and frames

• Gates and fences

• Steel handrails and brackets

• Custom signs and panels

• Metal furniture and decorative pieces

• Farm and ranch equipment
  

We also offer blasting and surface prep in-house to ensure a smooth, bonded coat every time.

Powder Coating Process: What to Expect

Here’s how we do it at Frontier:

1. Surface Prep

   • Sandblasting or media blasting removes rust, paint, or contaminants

   • Parts are cleaned and hung for even coverage
     

2. Powder Application

   • Electrostatic guns apply the powder for full surface coverage

   • Multiple colors and textures available
     

3. Curing in Oven

   • Heated between 350°F–400°F to melt and bond the powder to the metal

   • Creates a smooth, rock-hard finish
     

4. Cool Down & Final Inspection

   • Parts are cooled, inspected, and ready for install or pickup
     

How Long Does Powder Coating Last?

With proper prep and application, powder coating can last 15–20 years or longer — even in Wyoming conditions. It resists rust, chips, and UV damage far better than standard paint, especially for outdoor or high-use items.

Can You Powder Coat Rusty or Used Metal?

Yes — but it must be properly stripped and blasted first.

That’s why we always:

• Blast the surface back to clean steel

• Remove any mill scale, rust, or prior finishes

• Ensure a clean bond for the powder to melt into

Frontier offers both sandblasting and powder coating on-site, so you don’t have to deal with two vendors.

FAQs – Powder Coating in Casper, WY

Is powder coating more expensive than paint?

Up front, yes. But over time, it requires fewer reapplications and resists rust better — saving money on maintenance and replacements.

Can you match paint colors?

Yes — we offer a wide variety of colors, textures, and gloss levels. We’ll get as close as possible to your request.

Can you powder coat aluminum?

Absolutely. We prep aluminum differently from steel, but the result is the same — a durable, clean finish.

How long does it take?

Most powder coating jobs are completed in 3–5 business days, depending on prep and curing needs.

Get Long-Lasting Protection With Frontier Powder Coating

Don’t let a rusty gate or chipped trailer ruin your investment. Frontier offers in-shop powder coating and blasting to give your parts the protection they need — and the look you want — for the long haul.

📍 Powder Coating Services in Casper, Mills & Glenrock, WY
📞 Call Now for a Powder Coating Estimate
🔧 Or Request a Finishing Quote Online