Welding & Fabrication Services in Casper, WY
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Trusted Welding Experts for Over 25 Years
Frontier Welding & Fabrication LLC is a metalworking company based in Casper with over 20 years of experience. Led by Chris Hill, we combine high-capacity in-shop capabilities—such as plasma cutting, rolling, bending, and powder coating—with fully equipped mobile welding and mechanical crews. From energy and infrastructure to industrial projects, we deliver reliable service across Wyoming and beyond. We’re fully insured, certified in all metals, and available 24/7 for emergency call-outs.
Our Services
Welding Services
Get expert welding backed by over 20 years of proven results in Wyoming. We offer Stick, TIG, and wire welding for all types of metals, performed both in-shop and on-site. Certified welders are available 24/7 for everything from structural welding to urgent repairs.
Metal Fabrication
Precision-crafted metalwork built to meet your exact project requirements. Our shop features a 5’x10’ plasma table (up to 4” thick), a 12’ bed with 250-ton rolls, and full drilling and tapping capabilities. We fabricate components for industrial, commercial, and residential use, with in-field fabrication also available.
Equipment Repair
Minimize downtime with fast, dependable repair solutions for industrial equipment. We use mag drills, tapping tools, and welding gear to restore oilfield, energy, and commercial machinery—on-site or in-shop. Emergency repairs are available 24/7 with mobile service throughout Wyoming.
Construction & Maintenance
Keep your operation moving with professional field support for new builds and maintenance. We handle tank batteries, separators, pipelines, compressors, and winterization for oilfield and industrial sites. Services are available for both one-time projects and ongoing facility maintenance.
Powder Coating & Finishing
Give your metal parts a durable finish that looks as good as it performs. We offer in-shop blasting, industrial painting, and powder coating to protect against corrosion and wear. Ideal for equipment, trailers, custom projects, and decorative metalwork.
Field Services
When the job can’t wait, our 24/7 mobile team brings the shop to your site. Our tooled-up welding and mechanical trucks handle everything from repairs to installations, with gooseneck flatbeds and van trailers for transport and remote jobs. In-field fabrication covers nearly all shop services except break, rolls, and plasma cutting.
Fabrication & Repair Work We Do
Frontier Welding & Fabrication LLC delivers expert welding and metalwork for industries across Wyoming and beyond. Our most common projects include:
Structural Welding – Beams, supports, and steel framework
Pipeline & Energy Systems – Tanks, piping, and oilfield infrastructure
Heavy Equipment Repairs – Trailers, machinery, and fleet welding
Custom Metal Fabrication – Precision-built parts and components
Industrial Maintenance – Plant and facility welding services
Who We Serve
We provide expert welding and fabrication services for a wide range of industries:
Oil & Gas – Structural welding, pipeline repair, and energy infrastructure solutions.
Agriculture – Equipment repairs and custom fabrication for farming and ranch operations.
Commercial Builders – Structural steel welding and on-site fabrication for construction projects.
Residential Property Owners – Custom metalwork, gates, railings, and small-scale repairs.
Equipment Manufacturers – Precision welding and fabrication for machinery and components.
Industrial Facilities – Maintenance, repair, and welding for large-scale plant operations.
Full-Service Welding & Metal Fabrication
Stick, TIG, and MIG Welding
Experience the reliability of welding done right the first time. We specialize in Stick, TIG, and MIG techniques to achieve strong, clean welds for any application. Whether it’s structural steel, aluminum, or stainless steel, our certified welders ensure the highest level of integrity and performance.
Custom Part Fabrication
When off-the-shelf parts won’t do, we deliver custom solutions built to fit your exact needs. Our fabrication process combines precision cutting, forming, and welding for unmatched quality and durability. From one-off pieces to large-scale production runs, we create parts that perform under pressure.
Machine Shop Services
Turn complex designs into reality with our advanced machine shop capabilities. We offer precision machining, cutting, drilling, and finishing services for metal components of all sizes. Our equipment and expertise allow us to meet tight tolerances and deliver parts that keep your operations running smoothly.
Structural Steel Welding
Build strong foundations with welding that lasts. We provide expert structural steel welding for buildings, bridges, and heavy-duty infrastructure projects. Every weld meets rigorous safety and quality standards, ensuring the integrity of your structure from the ground up.
Certified in All Metals
Trust your project to experts with full metal certification. Our welders are qualified to work with carbon steel, stainless steel, aluminum, titanium, and more. This versatility ensures we can handle any project, from industrial repairs to precision fabrication, with skill and confidence.
Mobile Welding & On-Site Repair Services
Field-Ready Mobile Units
Stay on schedule with welding crews that come prepared. Our mobile units are stocked with everything needed for on-site welding, cutting, and repairs—no extra equipment required. Whether it’s a construction site, energy field, or remote location, we deliver efficient service without compromise.
On-Location Fabrication
Turn ideas into reality without leaving your site. We provide precision metal cutting, fitting, and welding directly on location for seamless integration with your project. From heavy-duty components to custom parts, our on-site fabrication saves time and ensures perfect alignment.
Facility Winterization Prep
Protect your operations from harsh winter conditions with proactive maintenance. Our team inspects and reinforces pipelines, tanks, and equipment to prevent costly cold-weather damage. With expert welding and repair solutions, your facility stays safe, efficient, and ready for winter.
Pipeline/Tank/Separator Service
Ensure the integrity of your energy infrastructure with expert care. We handle welding, repair, and maintenance for pipelines, storage tanks, and separators to keep your systems operating safely. Our certified welders follow industry standards for durability, compliance, and reliability.
24/7 Availability
Count on us when every second matters. Our team is on call around the clock for emergency welding, equipment repairs, and critical maintenance. With rapid response and full-service capability, we minimize downtime and keep your operations running smoothly.
In-Shop Capabilities That Set Us Apart
Our fully equipped shop delivers precision, efficiency, and quality for every project.
5' x 10' Plasma Table – Cuts steel up to 4 inches thick with precision.
250-Ton Rolls (12’ Bed) – Handles heavy plate rolling for large industrial applications.
Precision Brake Press – Provides accurate bending for complex metal fabrication needs.
Mag Drills & Drill Press – Ensures precise drilling and tapping for structural projects.
Powder Coating Booth – Delivers durable, high-quality finishes for long-lasting protection.
Blast Prep Area – Prepares surfaces for superior adhesion and flawless coating results.
TESTIMONIALS
Client Reviews and Testimonials
Frequently Asked Questions
How quickly can welding work be completed?
Most small welding repairs — like trailer hitches, gates, or brackets — can be finished the same day or within 24 hours. Larger fabrication jobs or structural work may require a day or two, depending on complexity. For urgent breakdowns, many welders in Casper offer same-day or emergency service.
Will there be extra costs after the job starts?
Reputable welders provide a written or clearly explained estimate before starting work. If anything unexpected comes up — like hidden damage or extra materials — they stop and get approval first. This avoids surprise charges and helps keep the project on budget.
Do you offer mobile or on-site welding?
Yes. Mobile welding is common in Casper because trailers, equipment, and structural steel are hard to move. A mobile welding truck can come to a ranch, jobsite, or commercial facility with the necessary tools and power supply to complete the job on-site.
How strong will the repair be?
A proper weld should be as strong — or stronger — than the original metal. Certified welders use processes like MIG, TIG, or Stick welding and select the right filler metal for the job. Good welds are designed to handle vibration, load, and weather without cracking.
Can the welds match the look of existing parts?
Yes. Welds can be ground smooth, blended, and finished to match the surrounding metal. If appearance matters — like railings or visible brackets — sanding, polishing, or powder coating can create a clean, professional look.
Are the welders certified and insured?
Most professional shops and mobile welders in Casper are certified in multiple welding processes and carry insurance for liability and on-site work. Customers can ask to see certification cards or proof of insurance before work begins.
How far will you travel?
Service typically covers Casper and nearby communities such as Mills, Evansville, Bar Nunn, and Alcova. For jobs further out — on ranches or remote sites — travel fees may apply, but these are usually quoted up front.
Can welding be done after hours or on weekends?
Yes. Many welders in the area offer flexible scheduling for urgent needs, including evenings and weekends, especially for farm, ranch, or commercial equipment that must stay in service.
What materials and jobs can be handled?
ommon jobs include repairs and fabrication for carbon steel, stainless steel, and aluminum. This covers trailers, gates, fences, truck frames, farm equipment, structural steel beams, pipe welding, and custom brackets or frames.
How long will the project take?
Small weld repairs may take less than an hour. Medium projects, like trailer frame reinforcement, can take a few hours. Full custom fabrication or structural jobs may require multiple days, depending on design, material prep, and finishing steps like grinding or coating.
CONTACT US
Ready for Expert Welding & Fabrication Services in Wyoming?
Get reliable, certified welding and metal fabrication when and where you need it. From shop projects to 24/7 mobile repairs, Frontier Welding & Fabrication LLC delivers strength, precision, and durability every time.
Call us now at (307) 333‑5176 and start your project today!
Our Services
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Contact Information
5734 W Old Yellowstone Hwy Casper WY 82604
Business Hours
Mon - Sun 8:00 am - 5:00 pm
with 24/7 call-out services
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